New products | | Type | : | MP-B (black) | | Hardness | : | 75 | | Features | : | Standard product with resistance to many kinds of chemicals and excellent resistance to solvent. Improved mechanical strength/ductility and heat resistance compared with those of the conventional material (MP4275B) |
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| | Type | : | MP-i (ivory) | | Hardness | : | 70 | | Features | : | Non-carbon dust product for semiconductors and LCD chambers. Improved mechanical strength/ductility and heat resistance compared with those of the conventional material (MP4270W) |
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| Type | : | MP-300B (black) | | Hardness | : | 75 | | Features | : | Super heat resistant.Able to provide a stable seal at temperatures up to 300 degrees C Chemical resistance inferior to the general-purpose Perfluoro. |
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| | Type | : | MP-P (pearl) | | Hardness | : | 70 | | Features | : | Harmless metal ion product.Optimal for plasma etching. |
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Existing products | | Type | : | MP4275B (black) | | Hardness | : | 75 | | Features | : | Standard product that is resistant to many chemicals with excellent resistance to solvents. Better compression set than that of MP-B. |
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| | Type | : | MP4270W (white) | | Hardness | : | 70 | | Features | : | Non carbon dust product for semiconductors and LCD chambers. Better compression set than MP-i. |
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| Since the existing fluorocarbon elastomer, such as that in JIS Type 4 D material and MK-217, has carbon-hydrogen bonds in the polymer backbone chain, it is susceptible to polar fluids. On the other hand, Perfluoro has the carbon-hydrogen bond located inside the polymer backbone chain, so it has resistance against many kinds of fluids, both polar and non-polar, except fluoride fluids such as Freon. Items | Units | MP-300B | Competitors' products* | MP-B | MP4275B | Original state property | | | Type A Durometer Hardness | A75 | | A75 | | A77 | | A76 | | Tensile strength | MPa (kgf/cm2) | 12.0 (122) | | 16.9 (172) | | 16.0 (163) | | 12.5 (128) | | Elongation | % | 230 | | 150 | | 170 | | 120 | | 100%Tensile stress | MPa (kgf/cm2) | 6.0 (61) | | 7.2 (73) | | 10.0 (102) | | 11.4 (116) | | Aging test in heated air | 250 degrees Cx70hr (P26 Oring) | 230 degrees Cx70hr (JIS dumbbell) | Hardness | point/¥Äpoint | A75 | ¡¾0 | A73 | -2 | A79 | +2 | A73 | -3 | Tensile strength | MPa/¥Ä% (kgf/cm2) | 15.0 (153) | +10 | 18 (184) | +45 | 15.2 (155) | -5 | 11.8 (120) | -5 | Elongation | %/¥Ä% | 220 | +8 | 200 | -33 | 230 | 35 | 160 | +40 | Aging test in heated air | 275 degrees Cx70hr (P26 Oring) | 250 degrees Cx70hr (JIS dumbbell) | Hardness | point/¥Äpoint | A76 | +1 | A69 | -6 | A75 | -2 | A71 | -5 | Tensile strength | MPa/¥Ä% (kgf/cm2) | 14.0 (143) | +10 | 18 (184) | +45 | 13.6 (139) | -15 | 9.3 (95) | -26 | Elongation | %/¥Ä% | 220 | +8 | 200 | -33 | 270 | +61 | 240 | +100 | Compression set % | | 230 degrees Cx70hr (JISdisk) | - | - | 23 | Incapable of measurement | 250 degrees Cx70hr (P26 Oring) | 29 | 35 | - | - | 300 degrees Cx70hr (P26 Oring) | 40 | 50 | - | - |
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Items | Units | MP-i | MP4270W | MP-P | Original state property | | | Type A Durometer Hardness | A70 | | A72 | | A72 | | Tensile strength | MPa (kgf/cm2) | 13.8 (141) | | 9.8 (100) | | 16 (163) | | Elongation | % | 210 | | 150 | | 200 | | 100%Tensile stress | MPa (kgf/cm2) | 5.6 (57) | | 68 (69) | | 3.5 (36) | | Aging test in heated air | 230 degrees Cx70hr (JIS dumbbell) | 200 degrees Cx70hr (JIS dumbbell) | Hardness | point/¥Äpoint | A69 | -1 | A70 | -2 | A70 | -2 | Tensile strength | MPa/¥Ä% (kgf/cm2) | 14.2 (145) | +3 | 8.2 (84) | -16 | 16.5 (168) | +3 | Elongation | %/¥Ä% | 210 | 0 | 180 | 7 | 220 | +10 | Aging test in heated air | 250 degrees Cx70hr (JIS dumbbell) | 230 degrees Cx70hr (JIS dumbbell) | Hardness | point/¥Äpoint | A71 | +1 | A67 | -5 | A71 | -1 | Tensile strength | MPa/¥Ä% (kgf/cm2) | 11.3 (115) | -18 | 6.2 (63) | -37 | 16.0 (163) | ¡¾0 | Elongation | %/¥Ä% | 390 | +86 | 250 | +167 | 240 | +20 | Compression set % | | 230 degrees Cx70hr (JISdisk) | 35 | Incapable of measurement | 40 | 250 degrees Cx70hr (P26 Oring) | - | - | - | 300 degrees Cx70hr (P26 Oring) | - | - | - |
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¡á The values given in this document are examples of actually measured values. ¡Ø Original state property values are quoted from the manufacturer's technical document. The O-ring tests were carried out by us. ¡á Of the items in the above table, MP-B works a little better with inorganic acids, such as hydrochloric acid, sulfuric acid, nitric acid, fluorinated acid and phosphoric acid, with chemicals such as caustic soda, and under hot water or steam. (Volume change) With other solvents, there is almost no difference. General-purpose grade (ready for JIS B2401 Type 4) |
| A general-purpose grade with excellent heat resistance and oil resistance. Note that it is hydrolyzed by hot water, steam and inorganic acids. |
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Special grade[MK217] (Terpolymer) |
| More resistant to inorganic acid than the general-purpose grade. Suitable for water-based chemicals. Also resistant to steam. |
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Perfluoro (MPB, MP4275B) |
| Chemically and thermally very stable since there is no carbon-hydrogen bond in the polymer backbone chain. |
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Chemicals | Test conditions | MPB/MP4275B (FFKM) | NEXUS-217 (Three-way FKM) | JIS Type 4 D (Two-way FKM) | (Inorganic acid, organic acid) | Hydrochloric acid (35%) | 40 degrees Cx21d | A | A | B | Sulfuric acid (35%) | 40 degrees Cx10d | A | A | A | Sulfuric acid (98%) | 40 degrees Cx11d | A | A | A | Nitric acid (60%) | 40 degrees Cx10d | A | A | D | Fluorinated acid (50%) | 40 degrees Cx10d | A | A | B | Glacial acetic acid | 40 degrees Cx21d | A | D | D | Acetic anhydride | 40 degrees Cx21d | A | D | D | Formic acid (88%) | 40 degrees Cx21d | A | (C) | (D) | (Inorganic alkalis) | Sodium hydrate (30%) | 40 degrees Cx8d | A | C | (Erosion) | Sodium hydrate (30%) | 40 degrees Cx21d | A | D | (Erosion) | Sodium hypochlorite (10%) | 40 degrees Cx21d | A | B | C | Ammonia water (28%) | 25 degrees Cx21d | A | D | D | Ammonia water (28%) | 40 degrees Cx21d | A | D | D | (Ketones esters, ethers) | Acetone | 40 degrees Cx21d | A | D | (D) | Methyl ethyl ketone | 40 degrees Cx21d | A | D | (D) | Methyl isobutyl ketone | 40 degrees Cx21d | A | D | (D) | Isophorone | 40 degrees Cx21d | A | D | (D) | Diethylene carbonate | 40 degrees Cx21d | A | D | (D) | Acetylacetone | 40 degrees Cx21d | A | D | (D) | Methyl formate | 40 degrees Cx21d | A | D | (D) | Methyl acetate | 40 degrees Cx21d | A | D | (D) | Ethyl acetate | 40 degrees Cx21d | A | D | (D) | Isoamyl acetate | 40 degrees Cx21d | A | D | (D) | Methyl acetoacetate | 40 degrees Cx21d | A | D | (D) | Acetoacetic ester | 40 degrees Cx21d | A | D | (D) | Acrylic acid | 40 degrees Cx21d | A | D | (D) | Methyl acrylate | 40 degrees Cx21d | A | D | (D) | Diethyl oxalate | 40 degrees Cx21d | A | D | (D) | Dimethyl maleate | 40 degrees Cx21d | A | D | (D) | Triethyl phosphate | 40 degrees Cx21d | A | B | (D) | Tricresyl phosphate | 40 degrees Cx21d | A | B | (D) | Diethyl ether | 40 degrees Cx21d | B | D | (D) | 1,4-dioxane | 40 degrees Cx21d | A | D | (D) | Methyl-t-butyl ether | 40 degrees Cx21d | B | D | (D) |
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Chemicals | Test conditions | MPB/MP4275B (FFKM) | MK217B (Three-way FKM) | JIS Type 4 D (Two-way FKM) | (Furans, aldehydes) | Tetrahydrofuran | 40 degrees Cx21d | B | D | D | 2-methyltetrahydrofuran | 40 degrees Cx21d | B | D | D | Acetaldehyde | 25 degrees Cx21d | B | D | D | Furfural | 40 degrees Cx21d | A | (C) | (C) | Furfural | 100 degrees Cx7d | A | (B) | (D) | Acetophenone | 40 degrees Cx21d | A | (C) | (D) | Formalin (35%) | 40 degrees Cx21d | A | (B) | (C) | Formaldehyde | 40 degrees Cx21d | A | D | D | (Nitrogen-containing compounds) | Acrylonitrile | 40 degrees Cx10d | A | A | B | Ethylenediamine | 40 degrees Cx10d | A | D | D | Triethylamine | 40 degrees Cx21d | A | D | D | Triethylenetetramine | 25 degrees Cx21d | A | D | D | Aniline | 40 degrees Cx21d | A | D | D | Pyridine | 40 degrees Cx21d | A | C | D | N,N -dimethylformamide | 40 degrees Cx21d | A | D | D | N,N -dimethylacetamide | 40 degrees Cx21d | A | D | D | N-methyl-2-pyrrolidone | 100 degrees Cx21d | A | D | D | 1,8-Diaza-Bicyclo- (5,4,0) -Undecene | 40 degrees Cx7d | A | D | D | (Carbon hydrides, Halogenated hydrocarbons) | N-hexane | 40 degrees Cx21d | A | B | B | Cyclohexane | 40 degrees Cx21d | B | B | B | Isooctane | 40 degrees Cx21d | B | B | B | Decalin | 40 degrees Cx21d | A | B | B | Benzene | 40 degrees Cx21d | A | C | D | Toluene | 40 degrees Cx21d | A | B | C | Xylene | 40 degrees Cx21d | A | B | C | Ethyl benzene | 40 degrees Cx21d | A | B | B | Nitrobenzene | 40 degrees Cx21d | A | B | B | Monochloro toluene | 40 degrees Cx21d | A | B | C | 1,2-Dichlorobenzene | 40 degrees Cx21d | A | B | C | Chloroform | 40 degrees Cx21d | A | C | D | Carbon tet | 40 degrees Cx21d | B | C | D | Methylene chloride | 25 degrees Cx21d | A | C | D | Trichloroethylene | 40 degrees Cx21d | A | B | C | Tetrachlorethylene | 40 degrees Cx21d | B | B | C | Tetrachlorethylene | 100 degrees Cx7d | B | B | C | 1,2-dipromoethane | 40 degrees Cx21d | A | B | B | R-113 | 25 degrees Cx11d | D | D | C | R-112 | 40 degrees Cx11d | C | C | C | Daifloil #10 (fluoro oil) | 130 degrees Cx11d | C | C | C | Daifloil #1 (fluoro oil) | 40 degrees Cx21d | C | C | C | FluorinertFC77 | 180 degrees Cx7d | D | C | B | Novec HFE7100 | 23 degrees Cx3d | C | C | B |
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Chemicals | Test conditions | MPB/MP4275B (FFKM) | MK217B (Three-way FKM) | JIS Type 4 D (Two-way FKM) | (Alcohols) | Mehtyl alcohol (methanol) | 40 degrees Cx21d | A | B | D | Ethyl alcohol (ethanol) | 40 degrees Cx21d | A | A | B | Isopropyl alcohol (propanol) | 40 degrees Cx21d | A | A | A | Ethylene glycol | 40 degrees Cx21d | A | A | A | Ethylene glycol | 130 degrees Cx10d | A | (A) | (B) | Mehtyl Carbitol | 40 degrees Cx21d | A | A | (B) | Ethyl Carbitol | 100 degrees Cx7d | A | (B) | (B) | Cyclohexanol | 40 degrees Cx21d | A | A | (B) | (Miscellaneous: oils, steam, etc.) | Paint thinner | 32 degrees Cx28d | A | D | D | Fire quell | 130 degrees Cx11d | A | A | B | Fire quell | 175 degrees Cx3d | A | (B) | (B) | DN cut HS-1 (cutting oil) | 130 degrees Cx11d | A | (B) | (D) | Esso Uniflo | 175 degrees Cx20d | A | (B) | (C) | O-148LCT (Aircraft engine oil) | 175 degrees Cx20d | A | (B) | (C) | JIS No.1 oil (lubricating oil) | 175 degrees Cx16d | A | A | A | ASTM No.3 oil (lubricating oil) | 175 degrees Cx16d | A | A | B | LLC 50% water solution (Toyota Motor Corporation) | 130 degrees Cx16d | A | A | B | Steam | 150 degrees Cx30d | A | A | (D) | Steam | 190 degrees Cx30d | A | B | D | Hot water at 95 degrees C | 95 degrees Cx21d | A | A | C |
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The following data is for reference purposes. |
A : | Volume increase Less than 5% | | : | Suitable | B : | Volume increase 5% to 20% | | : | Applicable, depending on the conditions | C : | Volume increase 20% to 50% | | : | Caution needed during use | D : | Volume increase 50% or more | | x : | Unsuitable |
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| The above data was obtained by soaking the test pieces and should be used only | | as a guide. In addition, the data in parenthesis is estimated from the structure and the documents prepared by the manufacturers of the materials. Please be sure to consult about the conditions of use. In some cases, you might have to conduct a check using a sample on your own. | | In general, chemicals with a smaller carbon number of the hydrocarbon radical have | | a better swelling effect. |
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* | We carried out immersion tests on the general-purpose Fluorocarbon Elastomer with unavailable chemicals, that is, with chemicals whose volume swells by 50% or more or chemicals that are destroyed. The excellent chemical resistance is shown below. |
Volume swelling rate (room temperature x 10days) | [Units : %] | | MP300B | MPB | MP4275B | MPi | Acetic acid (99%) | 0.0 | 1.0 | 1.5 | 1.0 | Nitric acid (60%) | 0.3 | 0.5 | 0.8 | -0.5 | Sodium hydrate saturated aqueous solution | 0.2 | 0.8 | 0.5 | 0.0 | Methyl ethyl ketone | 1.4 | 0.9 | 2.2 | 1.1 | Tetrahydrofuran | 1.8 | 1.3 | 4.5 | 1.2 | Ethylenediamine | 1.8 | -0.2 | 0.9 | 1.4 | Carbon tetrachloride | 2.0 | -1.0 | 5.3 | 2.2 | Methanol | 1.3 | 0.9 | 2.1 | 1.2 | 1-methyl-2-pyrrolidone | 1.2 | 0.6 | 0.4 | -0.6 |
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Heat-resistant materials | [Units : %] | | | MP300B | Heat-resistant materials manufactured by other companies | 02=30sccm 180min | Reduction in weight | 4.4 | 11.2 | Particle | 0.1 | 0.2 | 02/CF4=15/15sccm 180min | Reduction in weight | 1.2 | 4.2 | Particle | 0.2 | 0.7 |
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| Power output : 500 W |
General-purpose material | [Units : %] | | | MPB | MP4275B | MPi | MP4270W | MPP | 02=30sccm 180min | Reduction in weight | 12.5 | 10.6 | 2.3 | 4.8 | 6.8 | Particle | 0.1 | 0.1 | 0.3 | 0.7 | 0.2 | 02/CF4=15/15sccm 180min | Reduction in weight | 2.5 | 1.6 | 3.2 | 4.4 | 6.3 | Particle | 0.7 | 0.2 | 0.7 | 0.7 | 0.4 |
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* | We carried out elemental analysis and semi-quantitative analysis using X-ray Fluorescence. The ratio among the detected elements in the measurement range of 11Nz to 92U is shown below. None of the samples contains harmful heavy metal. (Fe and Cr possibly originated in the stainless steel that came into contact with the samples during the manufacturing process.)
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MP-300B
| MP-B
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| MP-P
| | MP4275B
| MP4270W
| Units : % |
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The problems often encountered with the Perfluoro materials are shown below. Refer to these cases before use. Please refer to section on the causes of and countermeasure against O-ring failures at the end of our general-purpose material catalogue as well. |
Excessive impact | | Perfluoro is often used at high temperatures where its volume swells, thereby increasing the compression rate over the original rate at room temperature. Since it is not as strong as a general-purpose material, excessive compression may result in cracks. (The material in the photo is MP-i.)
< Countermeasure > Improvement in compression rate |
High temperature | | Although Perfluoro has excellent heat resistance, it is merely an organic material and it deforms if it is used in an environment that goes beyond the limit. (The photo shows a sectional view of a sample deformed in the shape of groove. Material: MP-P)
< Countermeasure > Change the material to MP-300B that has the best heat resistance. |
Flaw created during placement | [Flaw] | | [cross-section of fracture] | | | | A minor flaw created during placement may result in rupture. (Although the general-purpose material also ruptures because of a minor flaw, closer attention needs to be paid in the case of Perfluoro as it not as strong.) |
Used for purposes other than an O-ring | | The photo shows the ruptured part of a Perfluoro O-ring that broke when it was used in a conveyor belt. It is composed in a way that it would be most suitable as a sealing material. If you use the product for a purpose other than sealing, please be sure to conduct your own check. (This is not a problem, but it can serve as a reference.) |
Used in an environment that caused plasma etching | | Although Perfluoro has the best heat resistance and chemical resistance of all synthetic elastomers, it becomes etched, as shown in the photo, if comes into direct contact with plasma. (This is not a problem, but it can serve as a reference.) |
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