Á¦¸ñ MORISEI PERFLUORO SERIES LINE UP
ÀÛ¼ºÀÚ °ü¸®ÀÚ (Date : 2013.10.21 / hit : 5007)
Morisei Perfluoro Series
Product lineup
Morisei Perfluoro/Special Fluorocarbon Eastover(PDF)
New products
Type : MP-B (black)
Hardness : 75
Features : Standard product with resistance to many kinds of chemicals and excellent resistance to solvent.
Improved mechanical strength/ductility and heat resistance compared with those of the conventional material (MP4275B)

Type : MP-i (ivory)
Hardness : 70
Features : Non-carbon dust product for semiconductors and LCD chambers.
Improved mechanical strength/ductility and heat resistance compared with those of the conventional material (MP4270W)

Type : MP-300B (black)
Hardness : 75
Features : Super heat resistant.Able to provide a stable seal at temperatures up to 300 degrees C
Chemical resistance inferior to the general-purpose Perfluoro.

Type : MP-P (pearl)
Hardness : 70
Features : Harmless metal ion product.Optimal for plasma etching.


Existing products
Type : MP4275B (black)
Hardness : 75
Features : Standard product that is resistant to many chemicals with excellent resistance to solvents.
Better compression set than that of MP-B.

Type : MP4270W (white)
Hardness : 70
Features : Non carbon dust product for semiconductors and LCD chambers.
Better compression set than MP-i.

Since the existing fluorocarbon elastomer, such as that in JIS Type 4 D material and MK-217, has carbon-hydrogen bonds in the polymer backbone chain, it is susceptible to polar fluids. On the other hand, Perfluoro has the carbon-hydrogen bond located inside the polymer backbone chain, so it has resistance against many kinds of fluids, both polar and non-polar, except fluoride fluids such as Freon. 

 

 

 

 

 

 

List of the properties of the Perfluoro Series

ItemsUnitsMP-300BCompetitors' products*MP-BMP4275B
Original state property  
Type A Durometer HardnessA75 A75 A77 A76 
Tensile strengthMPa (kgf/cm2)12.0
(122)
 16.9
(172)
 16.0
(163)
 12.5
(128)
 
Elongation%230 150 170 120 
100%Tensile stressMPa (kgf/cm2)6.0
(61)
 7.2
(73)
 10.0
(102)
 11.4
(116)
 
Aging test in heated air250 degrees Cx70hr (P26 Oring)230 degrees Cx70hr (JIS dumbbell)
Hardnesspoint/¥ÄpointA75¡¾0A73-2A79+2A73-3
Tensile strengthMPa/¥Ä%
(kgf/cm2)
15.0
(153)
+1018 (184)+4515.2
(155)
-511.8
(120)
-5
Elongation%/¥Ä%220+8200-3323035160+40
Aging test in heated air275 degrees Cx70hr (P26 Oring)250 degrees Cx70hr (JIS dumbbell)
Hardnesspoint/¥ÄpointA76+1A69-6A75-2A71-5
Tensile strengthMPa/¥Ä%
(kgf/cm2)
14.0
(143)
+1018
(184)
+4513.6
(139)
-159.3
(95)
-26
Elongation%/¥Ä%220+8200-33270+61240+100
Compression set % 
230 degrees Cx70hr (JISdisk)--23Incapable of measurement
250 degrees Cx70hr (P26 Oring)2935--
300 degrees Cx70hr (P26 Oring)4050--


 

ItemsUnitsMP-iMP4270WMP-P
Original state property  
Type A Durometer HardnessA70 A72 A72 
Tensile strengthMPa (kgf/cm2)13.8
(141)
 9.8 (100) 16 (163) 
Elongation%210 150 200 
100%Tensile stressMPa (kgf/cm2)5.6
(57)
 68 (69) 3.5 (36) 
Aging test in heated air230 degrees Cx70hr (JIS dumbbell)200 degrees Cx70hr (JIS dumbbell)
Hardnesspoint/¥ÄpointA69-1A70-2A70-2
Tensile strengthMPa/¥Ä%
(kgf/cm2)
14.2
(145)
+38.2 (84)-1616.5 (168)+3
Elongation%/¥Ä%21001807220+10
Aging test in heated air250 degrees Cx70hr (JIS dumbbell)230 degrees Cx70hr (JIS dumbbell)
Hardnesspoint/¥ÄpointA71+1A67-5A71-1
Tensile strengthMPa/¥Ä%
(kgf/cm2)
11.3
(115)
-186.2 (63)-3716.0 (163)¡¾0
Elongation%/¥Ä%390+86250+167240+20
Compression set % 
230 degrees Cx70hr (JISdisk)35Incapable of measurement40
250 degrees Cx70hr (P26 Oring)---
300 degrees Cx70hr (P26 Oring)---

 

¡á The values given in this document are examples of actually measured values.  

¡Ø Original state property values are quoted from the manufacturer's technical document. The O-ring tests were carried out by us.

 

¡á Of the items in the above table, MP-B works a little better with inorganic acids, such as hydrochloric acid, sulfuric acid, nitric acid, fluorinated acid and phosphoric acid, with chemicals such as caustic soda, and under hot water or steam.

(Volume change)

With other solvents, there is almost no difference.  

 

 

 



 

Structure of fluoride compound rubber materials

General-purpose grade (ready for JIS B2401 Type 4)



A general-purpose grade with excellent heat resistance and oil resistance. Note that it is hydrolyzed by hot water, steam and inorganic acids.
Special grade[MK217] (Terpolymer)

More resistant to inorganic acid than the general-purpose grade. Suitable for water-based chemicals. Also resistant to steam.
Perfluoro (MPB, MP4275B)



Chemically and thermally very stable since there is no carbon-hydrogen bond in the polymer backbone chain.

 

 

 

  

 

Chemical resistance of special Fluorocarbon Eastover

ChemicalsTest conditionsMPB/MP4275B
(FFKM)
NEXUS-217
(Three-way FKM)
JIS Type 4 D
(Two-way FKM)
(Inorganic acid, organic acid)
Hydrochloric acid (35%)40 degrees Cx21dAAB
Sulfuric acid (35%)40 degrees Cx10dAAA
Sulfuric acid (98%)40 degrees Cx11dAAA
Nitric acid (60%)40 degrees Cx10dAAD
Fluorinated acid (50%)40 degrees Cx10dAAB
Glacial acetic acid40 degrees Cx21dADD
Acetic anhydride40 degrees Cx21dADD
Formic acid (88%)40 degrees Cx21dA (C) (D)
(Inorganic alkalis)
Sodium hydrate (30%)40 degrees Cx8dAC (Erosion)
Sodium hydrate (30%)40 degrees Cx21dAD (Erosion)
Sodium hypochlorite (10%)40 degrees Cx21dABC
Ammonia water (28%)25 degrees Cx21dADD
Ammonia water (28%)40 degrees Cx21dADD
(Ketones esters, ethers)
Acetone40 degrees Cx21dAD (D)
Methyl ethyl ketone40 degrees Cx21dAD (D)
Methyl isobutyl ketone40 degrees Cx21dAD (D)
Isophorone40 degrees Cx21dAD (D)
Diethylene carbonate40 degrees Cx21dAD (D)
Acetylacetone40 degrees Cx21dAD (D)
Methyl formate40 degrees Cx21dAD (D)
Methyl acetate40 degrees Cx21dAD (D)
Ethyl acetate40 degrees Cx21dAD (D)
Isoamyl acetate40 degrees Cx21dAD (D)
Methyl acetoacetate40 degrees Cx21dAD (D)
Acetoacetic ester40 degrees Cx21dAD (D)
Acrylic acid40 degrees Cx21dAD (D)
Methyl acrylate40 degrees Cx21dAD (D)
Diethyl oxalate40 degrees Cx21dAD (D)
Dimethyl maleate40 degrees Cx21dAD (D)
Triethyl phosphate40 degrees Cx21dAB (D)
Tricresyl phosphate40 degrees Cx21dAB (D)
Diethyl ether40 degrees Cx21dBD (D)
1,4-dioxane40 degrees Cx21dAD (D)
Methyl-t-butyl ether40 degrees Cx21dBD (D)

ChemicalsTest conditionsMPB/MP4275B
(FFKM)
MK217B
(Three-way FKM)
JIS Type 4 D
(Two-way FKM)
(Furans, aldehydes)
Tetrahydrofuran40 degrees Cx21dBDD
2-methyltetrahydrofuran40 degrees Cx21dBDD
Acetaldehyde25 degrees Cx21dBDD
Furfural40 degrees Cx21dA (C) (C)
Furfural100 degrees Cx7dA (B) (D)
Acetophenone40 degrees Cx21dA (C) (D)
Formalin (35%)40 degrees Cx21dA (B) (C)
Formaldehyde40 degrees Cx21dADD
(Nitrogen-containing compounds)
Acrylonitrile40 degrees Cx10dAAB
Ethylenediamine40 degrees Cx10dADD
Triethylamine40 degrees Cx21dADD
Triethylenetetramine25 degrees Cx21dADD
Aniline40 degrees Cx21dADD
Pyridine40 degrees Cx21dACD
N,N -dimethylformamide40 degrees Cx21dADD
N,N -dimethylacetamide40 degrees Cx21dADD
N-methyl-2-pyrrolidone100 degrees Cx21dADD
1,8-Diaza-Bicyclo- (5,4,0) -Undecene40 degrees Cx7dADD
(Carbon hydrides, Halogenated hydrocarbons)
N-hexane40 degrees Cx21dABB
Cyclohexane40 degrees Cx21dBBB
Isooctane40 degrees Cx21dBBB
Decalin40 degrees Cx21dABB
Benzene40 degrees Cx21dACD
Toluene40 degrees Cx21dABC
Xylene40 degrees Cx21dABC
Ethyl benzene40 degrees Cx21dABB
Nitrobenzene40 degrees Cx21dABB
Monochloro toluene40 degrees Cx21dABC
1,2-Dichlorobenzene40 degrees Cx21dABC
Chloroform40 degrees Cx21dACD
Carbon tet40 degrees Cx21dBCD
Methylene chloride25 degrees Cx21dACD
Trichloroethylene40 degrees Cx21dABC
Tetrachlorethylene40 degrees Cx21dBBC
Tetrachlorethylene100 degrees Cx7dBBC
1,2-dipromoethane40 degrees Cx21dABB
R-11325 degrees Cx11dDDC
R-11240 degrees Cx11dCCC
Daifloil #10 (fluoro oil)130 degrees Cx11dCCC
Daifloil #1 (fluoro oil)40 degrees Cx21dCCC
FluorinertFC77180 degrees Cx7dDCB
Novec HFE710023 degrees Cx3dCCB

ChemicalsTest conditionsMPB/MP4275B
(FFKM)
MK217B
(Three-way FKM)
JIS Type 4 D
(Two-way FKM)
(Alcohols)
Mehtyl alcohol (methanol)40 degrees Cx21dABD
Ethyl alcohol (ethanol)40 degrees Cx21dAAB
Isopropyl alcohol (propanol)40 degrees Cx21dAAA
Ethylene glycol40 degrees Cx21dAAA
Ethylene glycol130 degrees Cx10dA (A) (B)
Mehtyl Carbitol40 degrees Cx21dAA (B)
Ethyl Carbitol100 degrees Cx7dA (B) (B)
Cyclohexanol40 degrees Cx21dAA (B)
(Miscellaneous: oils, steam, etc.)
Paint thinner32 degrees Cx28dADD
Fire quell130 degrees Cx11dAAB
Fire quell175 degrees Cx3dA (B) (B)
DN cut HS-1 (cutting oil)130 degrees Cx11dA (B) (D)
Esso Uniflo175 degrees Cx20dA (B) (C)
O-148LCT (Aircraft engine oil)175 degrees Cx20dA (B) (C)
JIS No.1 oil (lubricating oil)175 degrees Cx16dAAA
ASTM No.3 oil (lubricating oil)175 degrees Cx16dAAB
LLC 50% water solution (Toyota Motor Corporation)130 degrees Cx16dAAB
Steam150 degrees Cx30dAA (D)
Steam190 degrees Cx30dABD
Hot water at 95 degrees C95 degrees Cx21dAAC
The following data is for reference purposes.

A : Volume increase Less than 5%  : Suitable
B : Volume increase 5% to 20%  : Applicable, depending on the conditions
C : Volume increase 20% to 50%  : Caution needed during use
D : Volume increase 50% or more x : Unsuitable

The above data was obtained by soaking the test pieces and should be used only
 as a guide. In addition, the data in parenthesis is estimated from the structure and the documents prepared by the manufacturers of the materials. Please be sure to consult about the conditions of use. In some cases, you might have to conduct a check using a sample on your own.
In general, chemicals with a smaller carbon number of the hydrocarbon radical have
 a better swelling effect.



  

 

 

 

Chemical resistance of Perfluoro

*We carried out immersion tests on the general-purpose Fluorocarbon Elastomer with unavailable chemicals, that is, with chemicals whose volume swells by 50% or more or chemicals that are destroyed. The excellent chemical resistance is shown below.

Volume swelling rate (room temperature x 10days)[Units : %]
 MP300BMPBMP4275BMPi
Acetic acid (99%) 0.01.01.51.0
Nitric acid (60%)0.30.50.8-0.5
Sodium hydrate saturated aqueous solution0.20.80.50.0
Methyl ethyl ketone1.40.92.21.1
Tetrahydrofuran1.81.34.51.2
Ethylenediamine1.8-0.20.91.4
Carbon tetrachloride2.0-1.05.32.2
Methanol1.30.92.11.2
1-methyl-2-pyrrolidone1.20.60.4-0.6


Volume swelling rate

 

 

 

 

 

 

Plasma resistance of the Perfluoro Series

Heat-resistant materials[Units : %]
  MP300BHeat-resistant materials manufactured by other companies
02=30sccm
180min
Reduction in weight4.411.2
Particle0.10.2
02/CF4=15/15sccm
180min
Reduction in weight1.24.2
Particle0.20.7
Power output : 500 W

Plasma resistance Heat-resistant materials



General-purpose material[Units : %]
  MPBMP4275BMPiMP4270WMPP
02=30sccm
180min
Reduction in weight12.510.62.34.86.8
Particle0.10.10.30.70.2
02/CF4=15/15sccm
180min
Reduction in weight2.51.63.24.46.3
Particle0.70.20.70.70.4


Plasma resistance General-purpose material

 

 

 

 

Analysis of metals contained in the Perfluoro Series

*We carried out elemental analysis and semi-quantitative analysis using X-ray Fluorescence. The ratio among the detected elements in the measurement range of 11Nz to 92U is shown below. None of the samples contains harmful heavy metal. (Fe and Cr possibly originated in the stainless steel that came into contact with the samples during the manufacturing process.)

MP-300B
MP-300B
MP-B
MP-B
MP-i
MP-i
MP-P
MP-P
MP4275B
MP4275B
MP4270W
MP4270W
Units : %

 

 

 

 

 

 

 

Cases of Perfluoro O-ring problems

The problems often encountered with the Perfluoro materials are shown below. Refer to these cases before use. Please refer to section on the causes of and countermeasure against O-ring failures at the end of our general-purpose material catalogue as well.

Excessive impact
Perfluoro is often used at high temperatures where its volume swells, thereby increasing the compression rate over the original rate at room temperature.
Since it is not as strong as a general-purpose material, excessive compression may result in cracks. (The material in the photo is MP-i.)

< Countermeasure >
Improvement in compression rate

High temperature
Although Perfluoro has excellent heat resistance, it is merely an organic material and it deforms if it is used in an environment that goes beyond the limit. (The photo shows a sectional view of a sample deformed in the shape of groove. Material: MP-P)

< Countermeasure >
Change the material to MP-300B that has the best heat resistance.

Flaw created during placement
[Flaw][cross-section of fracture]
A minor flaw created during placement may result in rupture. (Although the general-purpose material also ruptures because of a minor flaw, closer attention needs to be paid in the case of Perfluoro as it not as strong.)

Used for purposes other than an O-ring
The photo shows the ruptured part of a Perfluoro O-ring that broke when it was used in a conveyor belt. It is composed in a way that it would be most suitable as a sealing material.
If you use the product for a purpose other than sealing, please be sure to conduct your own check.
(This is not a problem, but it can serve as a reference.)

Used in an environment that caused plasma etching
Although Perfluoro has the best heat resistance and chemical resistance of all synthetic elastomers, it becomes etched, as shown in the photo, if comes into direct contact with plasma.
(This is not a problem, but it can serve as a reference.)

 

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